Agip North Caspian Oil Platform Adopts RTLS Technology

The company is installing a real-time location system from Ubisense and S3 ID to track the locations of approximately 1,000 staff members on its one-square-kilometer offshore rig.
Published: September 26, 2012

Agip Kazakhstan North Caspian Operating Co. (Agip KCO) is deploying radio frequency identification technology at its site in Kazakhstan, in order to track the locations of its personnel throughout the one-square-kilometer (0.38-square-mile) facility. The system—provided by British offshore tracking and muster solutions company S3 ID, using real-time location system (RTLS) hardware supplied by Ubisense—is expected to go live during the first quarter of 2013.

Agip KCO, a subsidiary of Italian oil and gas giant Eni, is constructing its new “D Island” complex and drilling site in the North Caspian Sea, off the coast of Kazakhstan. The oil field is expected to produce oil containing a high concentration of hydrogen sulfide (H2S), an extremely toxic and flammable gas. “The main challenge to Agip was the very high H2S content of the product they are extracting from the offshore facility,” explains Derek Gennard, S3 ID’s director.

“Because of its highly volatile and toxic nature,” Gennard states, “if the H2S gas were to escape on D Island, it would be critical for the operations to be able to account for staff and move them to safety quickly. The new system is designed to do just that, by instantly locating personnel and automatically confirming those that have reached safety and mustered.”

S3 ID provides solutions for personnel tracking and for mustering, using a variety of technologies designed to meet a user’s specific operational needs. These include passive and active RFID tags, along with readers installed at chokepoints. However, S3 ID chose the Ubisense RTLS for Agip KCO to provide visibility greater than other systems could offer.

The solution consists of Location Awareness Cells (LACs) and virtual chokepoints. An LAC is an area monitored by one to four Ubisense sensors (readers), while a virtual chokepoint is an area such as an entranceway or corridor, typically monitored by two sensors facing inwards on opposite walls. Tags worn by personnel or attached to vehicles are interrogated while passing into or out of the LAC, or through a virtual chokepoint. S3 ID installed 256 LACs or virtual chokepoints on the D Island complex, using a total of 650 Ubisense sensors, which have been modified by S3 ID to be more rugged for the conditions present on the offshore oil rig, says Doug Woodbridge, the company’s director of business and head of sales and marketing. He declines to provide specifics regarding those modifications.Up to 1,000 staff members and vehicles on the D Island complex will be wearing or carrying battery-powered Ubisense Series 7000 personnel tags, each transmitting a 6 GHz to 8 GHz ultra-wideband (UWB) signal encoded with a unique ID number. The site is divided into six operational zones, each with its own S3 ID Location Event Engine Server (LEES) managing up to 256 readers. When the readers capture the ID number of a personnel tag, their Ubisense software will calculate that tag’s location and forward that information to the server for their specific zone. The location data is then displayed on a series of connected computers, which will display icons indicating workers’ locations.

Software supplied by S3 ID also enables management to determine which employees have reported to their assigned mustering stations, which ones have not done so, and where those who have not are located. An alert can then be issued to specific managers, in the event that a rescue may be deemed necessary. The software can provide reports regarding attendance, evacuations, the location of the nearest trained personnel for a special activity, and the location histories of personnel and vehicles. The system will trigger an alarm on the computers if someone enters an unauthorized zone.

Tags can be read at a range of up to 30 meters (98 feet), Gennard says, and can be used to identify the location of an individual or asset to within a meter. The location data is not only horizontal but vertical, thereby enabling the software to identify the floor and specific area at which a person is located.

If the technology works as intended, Agip KCO will be able to quickly locate personnel during an emergency, as well as ensure that all staff members leave a hazardous area safely. However, the software’s reporting capabilities will also allow management to identify any problems involving mustering or other events requiring the movement of personnel, or to devise ways in which to make those events more efficient. The oil company has declined to comment for this story.