Home Internet of Things Aerospace Apparel Energy Defense Health Care Logistics Manufacturing Retail

Access This Premium Content

Options To Access This Article:

What Subscribers Are Saying

  • "Probably the best investment I've ever made."
    Steve Meizlish, President & CEO, MeizCorp Services, Inc.
  • "I have found that RFID Journal provides an objective viewpoint of RFID. It you are looking for a resource that provides insights as to the application and implications of deploying RFID, RFID Journal will meet your needs, It gives you a broad perspective of RFID, beyond the retail supply chain."
    Mike O'Shea, Director of Corporate AutoID/RFID Strategies & Technologies, Kimberly-Clark Corp.
  • "No other source provides the consistent value-added insight that Mark Robert and his staff do. In a world dominated by press release after press release, RFID Journal is developing as the one place to go to make the most sense out of the present and future of RFID in commerce."
    Bob Hurley, Project Leader for RFID, Bayer HealthCare's Consumer Care Division
  • "RFID Journal is the one go-to source for information on the latest in RFID technology."
    Bruce Keim, Director, Hewlett-Packard
  • "RFID Journal is the only source I need to keep up to the minute with the happenings in the RFID world."
    Blair Hawley, VP of Supply Chain, Remington Products Company

Warehouse Management Systems That Handle RFID Data

Most WMS vendors have upgraded their applications to support Electronic Product Codes, but many companies are not yet taking advantage of this capability.
By Mary Catherine O'Connor
Apr 01, 2006—Gillette, an ardent proponent of using radio frequency identification technology in the supply chain, believes the technology can also provide internal benefits. The company has been running an extensive pilot since 2003 in its packaging facility in Fort Devens, Mass., where Electronic Product Code tags are encoded and placed on cases and pallets of its Venus women's razors.

Sonoco, the packaging company that Gillette contracts to put its products into cardboard cases, applies RFID smart labels to the cases of Venus razors. Once a pallet of the cases is assembled, Sonoco affixes to it an RFID label encoded with a unique ID that links to the EPC on each case and the associated order from Gillette. The pallets are then brought through a tunnel that connects the packaging facility to the distribution center.


Although the adoption curve of RFID is driven by retailer requirements, the value of using RFID in warehouse management systems is clear.
As each pallet enters the DC, a portal RFID interrogator automatically reads the EPC encoded to the pallet tag and sends it to the Provia ViaWare warehouse management system (WMS) software that Gillette uses to operate its DCs. ViaWare compares the EPC assigned to the pallet with an advance shipment notice (ASN). If it finds a match, it automatically adds the contents of the pallet into the DC's inventory and then sends instructions to the workers specifying where the pallet should be directed. This process takes 5 seconds. Before the introduction of RFID, it took workers 20 seconds to receive each pallet of Venus razors because they had to manually scan several bar codes on the cases and pallet and make three keyboard entries to receive it into inventory.

When Venus razors are being prepared to ship out of the Fort Devens DC, an RFID-enabled forklift is used. By interfacing with the ViaWare WMS, the interrogator mounted on the forklift helps the forklift operator pick either full pallets or cases of the razors needed to fulfill an order. Once the pallets are collected or built, an interrogator mounted to a stretch-wrap machine reads all the cases on the pallet as it is being spun and wrapped. The WMS then verifies the order by matching the EPCs to the order being fulfilled. This verification process takes 20 seconds per pallet. The old system, which involved manually reading bar codes attached to the cases as they were picked and then manually comparing them with the order, took anywhere from 80 seconds to 20 minutes.

Once each pallet is assembled, it is brought through portal readers that send the tag data to ViaWare, which again verifies that the order is complete and that it's being loaded onto the correct trailer. This takes 5 seconds, half the time it took to verify pallets of Venus razors using bar codes.

In addition to achieving these time savings, which reduce labor costs, Gillette projects that the use of RFID will lead to increased accuracy over the manual practice of scanning bar codes in each step of the process. Based on its findings with this integrated RFID system at the Fort Devens DC, Gillette says RFID could provide more than 20 percent yearly return on investment in operational costs at each of its DCs.

"While the adoption curve of RFID is driven by retailer requirements, we're seeing the clear value of using RFID within our own four walls," says Paul Fox, Gillette's director of global external relations. An IBM study of RFID within a warehouse environment found that RFID could reduce picking errors and labor costs by 36 percent and reduce labor costs associated with receiving and checking goods into the distribution center by 60 percent to 93 percent.

George Spohrer, an executive with Crowe Chizek and Co., a consulting, risk management and technology services firm based in Indianapolis, says that too often companies miss the benefits of RFID. "Some people who have completed pilots focused only on tag selection, placement on pallets, etc. They didn't see business benefits because they skipped over the business process changes that should accompany RFID integration. So now they are starting to come back around, evaluate process changes, and are starting to make some of those changes so that RFID benefits them, not just their customers. If you can use RFID to process goods better, faster, cheaper than someone else, you might get a new customer."
To continue reading this article, please log in or choose a purchase option.

Option 1: Become a Premium Member.

One-year subscription, unlimited access to Premium Content: $189

Gain access to all of our premium content and receive 10% off RFID Reports and RFID Events!

Option 2: Purchase access to this specific article.

This article contains 1,683 words and 3 pages. Purchase Price: $19.99

Upgrade now, and you'll get immediate access to:

  • Case Studies

    Our in-dept case-study articles show you, step by step, how early adopters assessed the business case for an application, piloted it and rolled out the technology.

    Free Sample: How Cognizant Cut Costs by Deploying RFID to Track IT Assets

  • Best Practices

    The best way to avoid pitfalls is to know what best practices early adopters have already established. Our best practices have helped hundreds of companies do just that.

  • How-To Articles

    Don’t waste time trying to figure out how to RFID-enable a forklift, or deciding whether to use fixed or mobile readers. Our how-to articles provide practical advice and reliable answers to many implementation questions.

  • Features

    These informative articles focus on adoption issues, standards and other important trends in the RFID industry.

    Free Sample: Europe Is Rolling Out RFID

  • Magazine Articles

    All RFID Journal Premium Subscribers receive our bimonthly RFID Journal print magazine at no extra cost, and also have access to the complete online archive of magazine articles from past years.

Become a member today!

RFID Journal LIVE! RFID in Health Care LIVE! LatAm LIVE! Brasil LIVE! Europe RFID Connect Virtual Events RFID Journal Awards Webinars Presentations
© Copyright 2002-2016 RFID Journal LLC.
Powered By: Haycco