While a SAW tag is being manufactured, tiny metal reflectors are attached to the crystal. The arrangement of these reflectors is unique to each tag. As the acoustic wave travels along the crystal, it picks up a pattern produced by those reflectors, which is converted to a unique ID through the interrogator's
digital signal processor. Although metal and water still attenuate the 2.45 GHz RF signal coming from the interrogator to
excite the SAW tag, the crystals in the tag do not consume as much of the signal's power as an
integrated circuit does, allowing SAW tags to generate a stronger
backscatter signal than that created by silicon-based tags, which helps to overcome the attenuating effects of water and metal.
Having completed land-based functionality, interference and workflow testing of the RF SAW tags and portable RF SAW readers that are attached to and powered by PDA, NASA is now preparing for the first test of the technology in space. "The International Space Station will be the test bed," says Brown.
This fall, NASA staff will attach RF SAW tags to uniforms and toiletry items placed into each duffel bag assigned to each crewmember of a six-month mission. They will read each tag's ID and correlate that ID with the item in a database. Periodically during the mission, crewmembers will be asked to scan the contents of his or her bag by waving the reader/PDA device over their bags. The reader will collect the IDs of all the tags it reads and then this data will be downloaded to NASA's information system when the PDA is placed on a cradle for recharging. The crewmembers will then also take a manual inventory of each bag. Both the inventory count pulled from the RF SAW system and the manually derived inventory count will be forwarded to Schellhase and her team, via NASA's satellite communications system.
NASA will continue to expand its testing of the RF SAW tags if this fall's tracking of consumable items proves successful. "What we are looking for in this test is consistent read range and accuracy from the tags," says Schellhase.
During the space mission NASA will also be putting the RF SAW products through its standard, internal certification testing, in order to see if its signals interfere with any of NASA's existing radio or other types of communications systems.
Schellhase and Brown say that they are hopeful that the RF SAW system will be able to improve efficiencies in tracking consumables, initially, and then later also streamline its tracking of high-value assets now tracked via bar code.
"If you can take the 30 minutes a crewman takes to audit a bag, and drop that down to 20 seconds or so by using a reader to scan the bag, that is a lot of time that crewmember can be spend doing important work up there, such as conducting experiments," says Schellhase.
This project isn't the only one NASA is undertaking that involves passive RFID tags. The agency's George C. Marshall Space Flight Center is also testing several different passive UHF tags in an experiment conducted this summer on the International Space Station—the first time RFID tags have been exposed to the conditions in space (see
NASA, Intermec Partner to Send RFID Into Space). The tags will be mounted to a suitcase-sized container attached to the exterior of the International Space Station.